Industrial robot has become an indispensable part in modern industrial production. Good protection and maintenance of industrial robots will extend the service life of robots and reduce the probability of failure. It will also help the stable operation of production lines. About the daily maintenance of industrial robots, let's have a simple understanding:
1. General protection and maintenance
Before operation, it is necessary to check the brake of each axle motor, run each axle to the load position, turn off the motor to check whether the shaft stops at the original position, if the brake is outstanding, the shaft still maintains the original position. Carry out spot check to confirm the origin orientation of the robot. Do not change the gear ratio or other motion parameters from the computer or teaching device, which will affect the function of deceleration operation.
2. Pay attention to application in work
Pay attention to the operation of hydraulic, pneumatic, instrument indication, monitoring signal, safety device, etc. of the robot, correctly use the enable button of the teaching device. When you press half of the button, the system is in the power on state, when you release or press all the buttons, the system is in the state of motor off. When the enable button does not need function programming or debugging, and the robot does not need to move, release the enable button immediately. When the programmer enters the safety area, he must wear a teaching device belt to avoid other people's misoperation. When entering the work area, the controller's type switch is selected as manual, which is convenient for operation. When the equipment is disconnected from the computer or remote control operation, pay attention to the rotation axis of each arm of the manipulator, and pay attention to other selected parts or other equipment on the manipulator.
3. Protection and maintenance cycle
The time distance of protection cycle can be adjusted according to the environment, frequency, intensity and temperature of the machine. General protection (once a day). Generally, clean the filter cloth and replace it (once / 500h). Battery update (1 time / 3500h). Controller fan and servo drive system fan protection (once / 50000h). Check the cooler (once a month), and the time distance depends on the environmental conditions, operating hours and temperature.
4. Body protection and maintenance
On the body protection and maintenance, the first is the cleaning and inspection of the manipulator, the inspection of the shaft brake test, and the inspection of the reducer smoothness. General maintenance (once a day). Axle joint braking test (once a day). Inspection of smooth oil of shaft joint gear (2 times / 2000h). The body of wrist was smooth for 1000h (2 times). The first renewal cycle is 1 year, and the future renewal cycle is once every 5 years.
Source: Zhongshan Industrial Robot http://www.sc2012robot.com/
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